11 MW motor rotor, Estonia
- Problem
- Worn bearing journal
- Component
- 11 MW electric motor rotor
- What we did
- Laser cladding and machining on site
- Result
- Journal restored without transporting the rotor
<18 h
full cycle on site
Industrial Component Repair & Restoration
We repair, restore and reproduce worn or damaged industrial and marine components — in our workshop in Tallinn or directly on site.
Laser Cladding · Machining · Reverse Engineering · On-Site Repair. Since 2019.
Send us a damaged or unavailable component. We will decide whether to repair, restore, reverse engineer or manufacture it.
What do you need to repair?
Start with the problem. We choose the repair route — cladding, machining, a new part — after we see the component.
Worn shaft or journalBearing journal, seal area or worn diameter rebuilt by laser cladding and machined to size.Shaft repair →Damaged bore or housingWorn bearing seats, ovality, damaged flanges and sealing faces.Bearing seat repair →Part is obsolete or has no drawing3D scan of the old or broken part, CAD model, new component.Reverse engineering →Gear damaged or unavailableSpur, helical and spiral bevel gears measured and manufactured.Gear manufacturing →Component cannot be removedLaser cladding and machining carried out where the equipment stands.On-site repair →Engine component worn or damagedEngine blocks, cylinder heads, liners, crankshafts, fuel pump housings.Engine component repair →
Completed works
Real jobs, real numbers. Customer names are not published.
Ship turbocharger, Germany
- Problem
- Damaged turbocharger on board
- Component
- Turbocharger casing and rotor
- What we did
- Removed from the vessel, casing geometry restored, rotor repaired, 3D-scanned and balanced
- Result
- Back in service for €18k; a new casing alone costs about €150k
€18k
restoration cost vs €150k for a new casing
Gearbox bearing cover, Estonia
- Problem
- Broken part stopped the customer's production; no spare available
- Component
- Gearbox bearing cover
- What we did
- 3D scan of the broken part, CAD model, new cover manufactured
- Result
- New cover made from the broken one, no drawing needed
3 days
from broken part to new cover
In our workshop or on your site
What we can do, with the limits we can promise.
Workshop, Lehmja
- CNC machining up to Ø1600 × 5000 mm
- Robotic laser cladding — 316L, Inconel, Stellite, hard alloys
- 3D scanning and reverse engineering
- Dynamic balancing up to 700 kg
- Gear manufacturing
- Brush plating and specialised repair
On site
- On-site machining
- On-site laser cladding
- Laser alignment
- Inspection and measurement
- Repair planning
Industries
Typical components and failures in each industry.
Marine
Engine, propulsion and auxiliary machinery components exposed to wear, corrosion and breakdowns where repair time is critical.
Marine page →Pulp & Paper
Gears, screws, shafts and bearing seats exposed to continuous wear and production-critical failures.
Pulp & Paper page →Power Generation
Rotors, shafts, housings and rotating equipment where dimensional accuracy and minimum downtime are critical.
Power Generation page →Manufacturing / Process Industry
Production machinery components affected by wear, damaged fits, obsolete spare parts or unexpected breakdowns.
Manufacturing page →Evgeni Sepityi, General Manager
Send us the problem
Photos of the damage, a drawing or basic dimensions and information about where the component is installed are enough to start.
Initial technical feedback usually within one business day.
Send RFQ by email